Reliable Flow Homogenisation

Our static mixing elements are installed upstream of sampling points and measurement instruments to ensure the fluid stream is properly homogenised. In multi-phase flow, stratification and uneven distribution of water droplets can lead to unrepresentative samples and inaccurate measurements.

Static mixers solve this by creating controlled turbulence that distributes the dispersed phase (water) evenly across the pipe cross-section. With no moving parts, they require zero maintenance and introduce minimal pressure drop.

ZTMX Static Mixer

Product Range

ZTMX Static Mixer

Zelentech ZTMX Static Mixer

ZTMX Series

Pre-assembled spool pieces with integrated mixing elements. Delivered ready to install with matching flanges. Ideal for new construction and metering skid applications.

  • Factory-assembled with flanged connections
  • Optimised mixing element arrangement
  • Available with integrated sample probes
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Key Features

No Moving Parts

Completely passive operation with zero maintenance requirements. No power supply, no consumables, no wear parts.

Low Pressure Drop

Engineered flow geometry provides effective mixing with minimal energy loss across the element.

Standards Compliance

Designed to meet ISO 3171 requirements for representative sampling of petroleum liquids in pipelines.

Custom Sizing

Available for pipe sizes from 2" to 24" with ANSI 150, 300, and 600 flange ratings.

Material Options

Carbon steel, 316L stainless steel, and duplex stainless steel to suit different service conditions.

Proven Design

Field-proven mixing performance validated across hundreds of installations worldwide.

Sizing Tool: Use our free Water in Oil Dispersion Calculator to evaluate mixing quality per ISO 3171 Annex A. Select your crude oil type, pipe size, and flow conditions to get pressure drop, droplet size, concentration ratio, and multi-temperature flow analysis.

Applications

Custody Transfer Metering

Upstream of automatic samplers in fiscal metering stations to ensure representative sampling per ISO 3171.

Pipeline Sampling

Conditioning multi-phase flow before sample probes in crude oil and refined product pipelines.

Watercut Measurement

Installed upstream of water cut analyzers to ensure homogeneous flow for accurate measurement readings.

Chemical Injection

Downstream of chemical injection points to ensure thorough mixing of additives into the process stream.

Specify Your ZTMX Static Mixer

Provide your pipe size, flow rate, and fluid properties and we will calculate the optimal mixer configuration including expected pressure drop.